Filter Cartridge Production Line

One-Stop Filter Cartridge Production Line Solution

Complete, Integrated, and Efficient Manufacturing for High-Quality Filter Cartridges

Our Filter Cartridge Production Line is a fully integrated solution designed to streamline the manufacturing process of filter cartridges. From raw materials to finished products, our advanced equipment ensures precision, efficiency, and consistency at every step. Whether you produce industrial, commercial, or residential filter cartridges, our production line meets your needs.

Key Components

1. Filter Material

The foundation of any quality filter cartridge is the filter material. We provide a wide variety of filter media to suit different filtration needs.

Materials Offered:

• Polyethylene (PE): Durable, anti-static, and ideal for liquid filtration.
• Polyphenylene Sulfide (PPS): High temperature and chemical resistance, perfect for industrial use.
• Meta-Aramid: Strong, durable, and resistant to water and oil for heavy-duty filtration.
• Wood Pulp Paper: High-efficiency filtration with excellent absorbent properties.

Learn More About Filter Material

2. Automatic Pleating Machine

Our Pleating Machine is designed to provide precise pleating for filter media, enhancing filtration efficiency by increasing the surface area. Here are the essential specifications and features:

Pleating Machine Specifications:

Specification	Details
Max Filter Paper Width	2050 mm
Folding Height Range	15-60 mm
Heating Temperature	Ambient – 180°C (±5°C)
Max Pleating Speed	60 pleats/min
Stepper Motor Power	0.4 kW
Servo Motor Power (Folding)	2 kW × 4
Servo Motor Power (Height Adjustment)	0.4 kW
Applicable Air Pressure	6 bar
Voltage	380V / 60Hz
Dimensions	3200 × 1800 × 1500 mm

Key Features:

• Adjustable Pleating Height: Easily adjustable through touchscreen for precise pleating.
• Dual-Side Heating: Provides even temperature distribution, up to 180°C.
• Stepless Speed Control: Adjusts speed for optimal performance.
• Micro-Height Adjustment: Fine-tune pleating height within ±2 mm.
• Material Detection: Automatically detects material shortages without damage.

3. Expanded Metal Spiral Core Machine

Our Expanded Metal Spiral Core Machine is designed for fully automated production of spiral cores used in filter cartridges. It starts with feeding steel plates, which are then transformed into perfectly formed spiral cores, precisely rolled to the set diameter, length, and other specifications.

Specifications

Item	Details
Core diameter	120-420mm
Steel Plate Thickness	0.6-0.8mm
Steel Plate Width	67mm
Core Length	0-3m
Motor Power	3Kw
Voltage	380V/50Hz

Key Features:

• Fully Automated Operation: The entire process, from steel plate feeding to core rolling, is automated for maximum efficiency.
• Precise Diameter, Length, and Thickness Control: The core is rolled to the exact specifications you set.
• Versatile: Accommodates a wide range of diameters, steel plate thicknesses, and lengths.
• High Efficiency: Designed for continuous operation with minimal downtime.

This machine is ideal for high-volume production, ensuring consistent and high-quality spiral cores for your filter cartridges.

4. End Cap and Sealing Solutions

End caps seal the filter cartridge, preventing bypass and ensuring all fluid passes through the filter media.

Materials Offered:

• Plastic (Polypropylene, ABS): Lightweight and cost-effective.
• Metal (Stainless Steel, Aluminum, Galvanized Steel ): Durable and suitable for high-temperature or corrosive environments.
• Silicone or Rubber Seals: Ensures a tight seal for maximum filtration efficiency.

5. Adhesive Application Systems

Our adhesive systems ensure consistent and reliable bonding of pleated media to the core and end caps.

Key Features:

• Precise dispensing for accurate adhesive application
• Fast curing times for efficient production
• Environmentally friendly adhesives meeting global standards

 

 

Complete Automation and Quality Control

Our production line is fully automated, ensuring high precision and consistency at every stage. Advanced sensors, PLC control systems, and automated testing stations monitor performance and quality in real-time.

Benefits:

• Efficiency: Reduced production time and labor costs.
• Scalability: Adaptable to various production volumes.
• Quality: Rigorous quality control ensures every product meets industry standards.

Why Choose Our Production Line?

1. Comprehensive Solution: From materials to finished products, we cover every step of the process.
2. High Efficiency: Advanced machinery and automation reduce production time and costs.
3. Superior Quality: Rigorous quality control ensures consistent performance.
4. Customization: Tailored solutions to meet your specific needs.
5. Expert Support: Our team provides technical assistance and training to optimize your production.

 

 

 

 

Applications

Our Filter Cartridge Production Line is ideal for manufacturing cartridges used in:

• Water Filtration
• Air Purification
• Oil and Gas Filtration
• Chemical Processing
• Pharmaceutical Industries