🚀 Redefining Efficiency: The Future of Metal Structured Packing Manufacturing
How KABORY’s Automatic Production Line Transforms Column Packing Production
🌍 From Manual Work to Intelligent Manufacturing
For decades, metal structured packing — the core of distillation and absorption columns — was produced using manual riveting, cutting, and stacking.
It worked, but at a cost: high labor demand, inconsistent quality, slow throughput, and frequent rework due to uneven rivet tension and misalignment.
Today, global manufacturers are moving toward automation, precision, and data-driven traceability.
That’s where KABORY’s Metal Structured Packing Automatic Production Line makes a breakthrough — combining high-speed performance with unmatched consistency.
⚙️ One Integrated Line — From Coil to Finished Packing
KABORY’s system covers every production stage:
Decoiling → Punching → Embossing → Corrugation → Cutting → MFDC Welding.
All modules are designed and built by KABORY, ensuring seamless mechanical and control integration across the entire process.
Only four operators are needed to manage the full line — an unprecedented leap in production efficiency and cost reduction.
🧠 When every machine communicates through the same logic — servo, PLC, and synchronization — precision becomes repeatable.
🔩 From Riveting to Rivet-Free Welding
The real game-changer lies in welding.
Traditional riveting weakens metal surfaces, leaves residue, and introduces corrosion risks.
KABORY replaces this outdated step with MFDC (Medium Frequency Direct Current) Resistance Welding, achieving one-second welds and 30% stronger joints —
no rivets, no holes, no waste.
| Process | Traditional Riveting | KABORY MFDC Welding |
|---|---|---|
| Speed | 8–12 s per rivet | 1 s per weld |
| Surface | Holes, debris, uneven seams | Flat and clean joints |
| Durability | Prone to corrosion | 30% stronger, corrosion-free |
| Operation | Manual, 2–3 workers | Automatic, 2 operators |
| Maintenance | Frequent | Minimal |
👷 Production Line Workforce Allocation
| Process | Operators | Total |
|---|---|---|
| Punching Press | 1 person | |
| Embossing | 0 person | |
| Cutting | 1 person | |
| Welding Operation | 2 persons | 4 operators in total |
⚙️ Only four operators are required for a complete structured packing automatic production line —
compared with 8–10 workers in traditional semi-manual systems. This means over 50% labor reduction with superior quality stability.
🧱 Built for Industrial-Scale Manufacturing
KABORY’s welding unit handles large-format structured packing with an effective welding area of 2000 × 500 × 200 mm.
It enables continuous welding of full modules without repositioning — ideal for large-scale production and OEM customization.
Every servo-driven component communicates through a unified PLC system with data logging, traceability, and quality auditing.
This means your production is not only efficient — it’s documented, standardized, and ready for certification.
💡 Beyond Machinery — A True Turnkey Solution
KABORY isn’t just a machine supplier — we deliver complete manufacturing systems.
From raw material supply (SUS304 / 316L / 2205) to die design, process optimization, and after-sales technical support,
we provide a ready-to-produce turnkey line that integrates directly into your factory floor.
“With one partner covering every step, you eliminate compatibility risks, delays, and uncertainty.”
🌎 Why Choose KABORY
- Complete Line, One Supplier – Decoiler → Punching → Embossing → Corrugation → Cutting → Welding
- Efficiency Beyond Manual – Continuous, precise, and defect-free welding
- Industrial-Grade Capacity – 2000 × 500 × 200 mm effective welding area
- Comprehensive Coverage – Corrugated plate & wire gauze structured packing
- Traceability & Compliance – PLC control with process data recording
- Global Exclusivity – The only end-to-end structured packing solution provider worldwide
📞 Start Your Transition to Intelligent Manufacturing
Join leading tower manufacturers who have already automated their structured packing production with KABORY.
Boost productivity, reduce costs, and achieve the consistency your process deserves.
📧 [email protected]
🌐 www.twfilters.com
🕓 Custom project proposals delivered within 48 hours.