From 6 Operators to 1 — True Automation for Snap Band Assembly
In today’s competitive filtration industry, labor cost and output capacity directly decide whether you win or lose orders. Traditional snap band assembly still relies on 4 separate stations (cutting, sewing, gluing, attaching), requiring 6 or more operators. This setup is slow, labor-intensive, and inconsistent — making it harder for factories to stay competitive.
KABORY changes the game.
🚀 The KABORY Advantage — 4 Stations in One Automated System
KABORY’s Filter Bag Bead Cutting, Sewing, Gluing, and Attaching Machine integrates all four steps into one automated line — PLC-controlled and managed by just one operator.
Key Highlights:
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🔢 Automatic Sewing with Chain Stitch (no bobbin change required)
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🔢 Automatic Fixed-Length Cutting
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🔢 Hot Melt Gluing at 120℃ (248℉)
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🔢 Snap Band Placement (manual)
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🔢 Automatic Bead Attaching
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✅ Real-time monitoring with thread break alarm
📊 Real Production Output
Traditional 4-Station Manual Line:
≈ 1,000–1,250 snap bands per shift (due to slow manual gluing & attaching)
KABORY Overseas Users (6–8 pcs/min):
≈ 2,200–2,800 snap bands per shift (depending on operator efficiency)
KABORY China (10 pcs/min, 6-hour effective run time):
≈ 3,000–3,600 snap bands per shift
Lower Total Cost of Ownership = Higher Competitiveness
Labor is one of the biggest hidden costs in snap band assembly.
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Traditional line: 6 operators × $2,700/month = $16,200/month labor cost
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KABORY system: 1 operator only
By cutting labor from 6 people down to 1, you save over $14,000 every month while tripling output capacity.
➡ That’s why investing in KABORY means lower total ownership cost and higher competitiveness in the market.
📊 Real-World Comparison: Manual vs. KABORY Automated System
| Item | Traditional 4-Station Manual Line | KABORY Automated Line |
|---|---|---|
| Operators Needed | 6 | 1 |
| Monthly Labor Cost (at $2,700/operator) | $16,200 | $2,700 |
| Output per 8h Shift (165 mm snap bands) | 1,000–1,250 | 3,000–3,600 (China) / 2,200–2,800 (Overseas) |
| Annual Output (250 workdays) | ~300,000 | ~900,000 |
| Annual Output Gap | – | +600,000 |
| Profit per Snap Band (avg. $1.5) | – | +$900,000 |
| Annual Labor Savings | – | +$162,000 |
| Total Annual Benefit | – | >$1,000,000 |
🌍 Proven Leadership
KABORY is the world’s first company to develop this fully automated snap band assembly system. Unlike competitors whose machines slow down over time, we guarantee stable, long-term output at 8–10 pcs/min, without performance decline.
This means:
✅ Faster delivery to your customers
✅ Lower overall costs for your factory
✅ Stronger competitiveness in global markets
💡 Conclusion:
Choosing KABORY is not just about buying a machine — it’s about securing a system that delivers higher capacity, lower labor costs, and stable long-term performance. In a market where speed and reliability decide who wins the order, KABORY ensures you stay ahead.