🏭 Modern Filter Bag Manufacturing Factory — Proven 17-Operators Layout
In today’s filtration industry, achieving stable output, faster delivery, and consistent quality is no longer just about buying individual machines — it’s about building a complete and balanced production system.
Traditional filter bag factories still rely on 27–30 workers per shift, using manual cutting, hand folding, and semi-automatic equipment.
By integrating KABORY’s smart automation technologies, the same production output can now be achieved with only 17 operators, maintaining high speed, precision, and long-term stability.
⚙️ Recommended Equipment Configuration (17 Operators)，Production Manpower Layout
| Step | Equipment | Qty | Operator(s) |
|---|---|---|---|
| 1 | Filter Bag Needle Felt Slitter | 1 set | 1 |
| 2 | Needle Felt Strip Slitter | 1 set | 1 |
| 3 | Smart Cutter (Cuff / Disc / Layer) | 1 set | 1 |
| 4 | Cuff-to-Snap Band Folding Machine | 2 sets | 2 |
| 5 | Automatic Snap Band Welding Machine | 1 set | 1 |
| 6 | Automatic Filter Bag Sewing Machine | 2 sets | 2 |
| 7 | Profile Tape Gluing & Attaching Machine | 1 set | 1 |
| 8 | Manual Sewing (Cuff + Bottom + Reinforcement Layer) | 8 sets | 8 |
| Total Labor per Shift | 17 operators (Modern Automated Factory) |
👷 Labor Comparison: Traditional vs. KABORY Automated Factory
| Process | Traditional Labor | KABORY Automated Setup |
|---|---|---|
| Needle Felt Slitting (Step 1 & 2) | 1–2 for roll slitting + 2–3 for strip cutting | 2 |
| Cuff / Disc / Layer Cutting (Step 3) | 5–6 (hand marking, template cutting, punching) | 1 |
| Cuff-to-Snap Band Folding (Step 4) | 4 (manual flattening & cuff insertion) | 2 |
| Snap Band Welding (Step 5) | 2 (two or more mechanical presses) | 1 |
| Body (Tube Seam) Sewing (Step 6) | 2 (manual sewing & feeding) | 2 |
| Profile Tape Gluing & Attaching (Step 7) | 5+ (manual gluing, pressing, fitting) | 1 |
| Cuff, Bottom & Reinforcement Sewing (Step 8) | 8 (manual sewing) | 8 |
| Total Labor per Shift | ≈27–30 workers | 17 operators |
📉 Result:
✅ ~40% reduction in total labor
✅ 3× productivity increase
✅ Stable production output up to 200,000 filter bags per year
✅ Faster order turnaround and improved consistency
KABORY’s integrated automation system replaces traditional hand-folding, manual gluing, and template-based cutting with synchronized, PLC-controlled precision.
Every machine in the line is engineered to maintain stable operating speed for more than 5 years (with proper maintenance), ensuring both high productivity and long-term reliability.
By optimizing each workstation for true automation — from slitting and smart cutting to automatic sewing and snap-band welding —
KABORY transforms a labor-intensive workshop into a modern, efficient, and scalable production line.
🤝 A Partnership for Every Stage of Growth
If you are a new company entering the filter bag manufacturing industry, joining KABORY means starting with a stronger foundation —
higher production efficiency, lower overall costs, and a clear competitive edge against established brands.
If you are an experienced manufacturer seeking to boost capacity, cut labor costs, and optimize delivery cycles,
integrating KABORY’s automation system will help you move from traditional operation to a truly high-efficiency, stable, and sustainable production model.
Whether you’re just starting or ready to scale beyond limits,
KABORY is your partner in building the future of smart filter bag manufacturing.
KABORY — Proven Automation. Guaranteed Performance.