High-Speed Dual-Head CO₂ Filter Cloth Laser Cutting Machine

High-Speed Dual-Head CO₂ Filter Cloth Laser Cutting Machine - Image 2

Automatic feeding machine for laser cutting with tension control system

High-Speed Dual-Head CO₂ Filter Cloth Laser Cutting Machine - Image 5

High-Speed Dual-Head CO₂ Filter Cloth Laser Cutting Machine

A high-speed dual-head CO₂ laser cutter engineered for large-width filter cloths and technical textiles. Its symmetrical cutting system, auto-tension control, and smart nesting software deliver clean edges, high precision, and stable 24/7 performance — achieving 2× the productivity of single-head machines.

Description

High-Speed Dual-Head CO₂ Laser Cutting Machine for Industrial Filter Cloth

With extensive experience in industrial process filtration and precision laser technology, we proudly present our Dual-Head High-Speed CO₂Filter Cloth Laser Cutting Machine — a purpose-built solution for cutting large-format industrial filter fabrics such as PP, PET, and PA.
This state-of-the-art system integrates dual-laser symmetrical cutting, automatic tension-controlled feeding, and remote operation, delivering outstanding cutting speed, edge precision, and long-term production stability for high-volume filter cloth laser cutting applications.

Unleash the Power of Dual-Laser Symmetrical Cutting and Smart Automation

Our dual-head CO₂ filter cloth laser cutting machine is designed for industrial-scale production, where speed, accuracy, and consistency are critical. With advanced beam control and synchronized dual-laser operation, it delivers clean, distortion-free cuts and superior throughput — making it the preferred solution for professional filter bag and technical textile production lines.

Why Choose a Filter Cloth Laser Cutting Machine with Dual-Head CO₂ Technology?

Superior Speed and Efficiency

Dual laser heads operate in perfect synchronization at speeds up to 400 mm/s.
Symmetrical patterns are cut simultaneously, doubling productivity and reducing total cycle time.

Unmatched Cutting Precision

Independent yet synchronized dual-laser heads ensure perfect symmetry and edge accuracy, even for complex designs.

Optimized for High-Volume Production

Built for industrial-scale operations requiring continuous output, reliable alignment, and precise control.

High-Speed Dual-Head Laser Cutter for Large-Width Filter Cloth

High-Speed Dual-Head Laser Cutting Machine for Large-Width Filter Cloth

Our dual-laser system is powered by sealed CO₂ laser tubes — selected for their ✔ high beam quality, ✔ long-term reliability, and ✔ excellent compatibility with non-metallic industrial textiles.

Suitable Filter Materials:

• Polypropylene (PP)
• Polyester (PET)
• Polyamide (PA)
• Other technical filter textiles

Laser Power Options:
• 150W
• 200W
• 300W

Performance Advantages:
➤ Clean, sealed cutting edges
➤ Minimal heat-affected zone
➤ Stable long-life operation under continuous production

★ Maximum Cutting Width:
➜ Supports extra-wide industrial filter cloths up to 3,200 mm

500W RF CO₂ Laser vs Dual-Head 200W CO₂ Laser

Practical Comparison in Filter Cloth Cutting

In filter cloth cutting applications, laser performance should be evaluated based on usable stable output under real production conditions, rather than rated power alone.

Although RF CO₂ lasers are technically capable of operating close to their rated power, in practical filter cloth cutting they are typically limited to 20–30% of rated output in order to maintain acceptable edge quality, control thermal effects, and ensure long-term process stability.

By contrast, our dual-head CO₂ laser configuration is designed to operate at a much wider process window, allowing each 200W laser head to run stably at up to 80% output during continuous production.

Technical Comparison (Filter Cloth Cutting)

Item	500W RF CO₂ Laser (Typical Use)	Dual-Head 200W CO₂ Laser (Our Solution)
Laser Configuration	Single RF laser source	Dual laser heads, symmetric cutting
Rated Power	500 W	200 W × 2 heads
Usable Output in Filter Cloth Cutting	≤30% (typically 20–30%)	Up to 80% (stable)
Estimated Effective Power	~100–150 W	~160 W per head (≈320 W total)
Typical Cutting Speed	~150 mm/s	~220–250 mm/s
Cutting Mode	Single-path cutting	Parallel / dual-head cutting
Process Stability	Narrow process window	Wide, stable process window
Edge Quality Limitation	Power constrained to protect edges	Stable edges at higher usable output
Operator Intervention	Higher	Lower
Overall Productivity	Moderate	Significantly higher

Key Conclusion

In filter cloth cutting, rated laser power does not equal productivity.
Actual throughput is determined by the stable usable output, process window, and cutting architecture.

By combining high usable output per head with a dual-head cutting design, our system delivers higher real cutting speed, better stability, and greater long-term productivity under practical factory conditions.

📌 Key Insight:

In real-world use, CO₂ lasers cut up to 2.5× faster than RF lasers on filter cloths — and without thermal damage.
While RF systems struggle at 150 mm/s, our dual-head CO₂ system achieves 400 mm/s with clean edges and minimal waste.

✅CO₂ is the only laser technology truly optimized for high-speed, high-quality filter cloth cutting.

Automatic Feeding & Tension Control for Filter Cloth Laser Cutting

In conventional filter cloth laser cutting, manual or semi-automatic feeding systems often suffer from unstable tension, fabric misalignment, and frequent interruptions, especially when processing heavy, high-GSM materials or long cutting lengths. Continuous operator intervention is typically required to correct tension and position, which limits consistency, productivity, and repeatability.

This machine is equipped with a proprietary automatic feeding and tension control system specifically developed for continuous, unattended laser cutting of filter cloths. The system is designed from the outset to ensure stable long-term operation rather than short-term peak performance.

By coordinating multiple driven rollers, tension monitoring units, and closed-loop control algorithms, the system continuously regulates fabric feeding speed, tension variation, and running position. As a result, the filter cloth remains in a controlled and predictable state throughout the entire cutting process.

Key technical advantages include:

True Continuous Cutting Operation
The fabric advances steadily under controlled tension, eliminating the need for frequent stops or manual adjustments. This enables long, uninterrupted cutting cycles and significantly increases effective machine uptime.
Dynamic Tension Compensation
The system automatically compensates for tension fluctuations caused by roll diameter changes, material batch differences, or speed variations. This prevents fabric slack, overstretching, edge distortion, and cutting inaccuracies.
Automatic Fabric Alignment Correction
Real-time position monitoring allows the system to correct lateral fabric drift during feeding, ensuring consistent cutting paths and long-term dimensional accuracy.
Reduced Dependence on Operator Experience
Once parameters are set, the machine maintains stable operation without continuous supervision. This minimizes human influence on cutting quality and reduces operator workload.
Higher Material Utilization and Throughput
Stable feeding and tension control reduce cutting failures, rework, and material waste, while increasing effective cutting length per hour and overall production efficiency.

Technical Summary

The core value of this automatic feeding and tension control system lies not merely in speed, but in transforming filter cloth laser cutting from a manually dependent, intermittent process into a stable, repeatable, and truly industrial continuous operation.

High-Speed Cutting Performance on Industrial Filter Fabrics

Here are real-world test results showing how our system performs across different filter cloth materials and thicknesses:

Cutting Example	Material Size (mm)	Material	Thickness	Cutting Time
Diemme Size	1515 × 2515	Polyamide mono-mono, 380 g/m²	0.42 mm	45 seconds
Diemme Size	1515 × 2515	PP multi-multi, 550 g/m²	0.65 mm	60 seconds
Diemme Size	1515 × 2515	PP multi-multi, 950 g/m²	1.10 mm	90 seconds

Key Insight:

Dual-laser technology reduces processing time by up to 35% for large and symmetrical parts.
Even smaller or lightweight fabrics benefit from single-laser high-speed precision.

Key Features

Feature	Description
Dual-Laser Symmetrical Cutting	Simultaneous left-right operation ensures faster output and perfect alignment
High-Speed Operation	Up to 200 mm/s (single head), 400 mm/s (dual head)
Automatic Tension & Correction	Real-time monitoring of fabric position and stretch
Large-Format Cutting Area	Supports materials up to 3 meters wide × 6 meters long
Smart Interface	Built-in drawing and nesting software; no external tools needed
Remote Control	Adjust settings on-the-fly without pausing production
Fume Extraction System	Removes smoke and dust, ensuring a clean and safe work environment
Precision Transmission	Servo motors and linear guides provide stable and accurate motion control

Applications and Technical Specifications of Filter Cloth Laser Cutting Machine

Filter Cloth Manufacturing – High-speed production of precise filter panels
PVC & Technical Fabrics – Cutting of heavy-duty industrial materials
Plush Toys & Textiles – Flawless symmetrical cuts for pattern-sensitive soft goods

Technical Specifications

Feature	Specification
Laser Type	Sealed CO₂ Laser (optimized for non-metallics)
Laser Power	150W – 300W
Operating Area	Width: 1800–3000 mm / Length: 3000–6000 mm
Max Linear Speed	40,000 mm/min
Minimum Character Size	0.85 mm
Cutting Depth	≤ 30 mm
Resetting Positioning Accuracy	±0.05 mm
Operating Temperature	0 – 45 ℃
Supported File Formats	PLT, BMP, JPG, DXF, TIFF, AI, DST
Power Supply	AC 220V, 50Hz, Single Phase
Special Size Options	Custom sizes available upon request

Why Choose Us?

Industry-Leading Technology – From dual-laser architecture to smart automation
Faster ROI – Higher productivity and lower waste bring quicker returns
Built to Last – Durable structure and stable performance for long-term operations

Take Your Production to the Next Level

Experience high-speed precision, reliable performance, and smart automation — all in one solution.
The High-Speed Laser Cutter for Large Filter Cloths is your next step toward intelligent, efficient, and scalable manufacturing.

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