Ring Forming and Weldinging Machine

Ring Forming & TIG Welding Integrated Machine

A high-precision, fully automatic system for circular wire forming and TIG welding, designed to produce high-strength, airtight, and aesthetically clean ring structures for automotive components, filters, and industrial hardware applications.

🔧 Key Features

• Welding Diameter Range: 70–300 mm (customizable to 50–600 mm)
• Wire Diameter Range: 2–5 mm (other sizes customizable)
• Applicable Materials:
• Low carbon steel
• Medium carbon steel
• High carbon steel
• Spring steel
• Galvanized iron wire
• Stainless steel
• Titanium alloy
• Integrated TIG Welding Unit:
  Performs high-strength, spatter-free TIG welding for stainless steel, titanium alloy, and more.
• Dual Servo Direct-Drive System:
  Two servo motors drive wire feeding and forming directly — no gears, no belts, no friction-based transmission — ensuring long-term precision and stability.

📊 Technical Specifications

🌟 Key Advantages

1. High-Precision Forming

Featuring an intelligent S-curve motion profile, high-resolution rotary encoder, and closed-loop servo control, the system maintains ring diameter deviation within ±0.5 mm, overcoming accuracy limitations of traditional mechanical or hydraulic machines.

2. Exceptional Reliability

Driven by dual direct-drive motors, with no gears, pulleys, or friction-based elements, ensuring reliable, wear-free long-term operation.

3. Simple Operation

Ring diameter is easily adjusted using a manual handwheel with scale, while other settings are entered directly via the touchscreen interface.

4. Wide Material Compatibility

Supports low, medium, and high carbon steel, spring steel, galvanized wire, and, with integrated TIG welding, also handles stainless steel and titanium alloys — ideal for demanding structural or corrosion-resistant applications.

5. Low Maintenance

Equipped with universal welding motors, long-life electrodes, and cutters. No hydraulic system, resulting in lower maintenance costs and fewer consumables.

6. Intelligent HMI Interface

Advanced human-machine interface (HMI) with real-time code display, sensor monitoring of all moving parts, and protection functions to prevent operational errors. Easy debugging, diagnostics, and operation all via the touchscreen.