Support Scrim for Needle Felt Production

High-strength support scrim engineered for needle-punched filter felt production. Available in PET, PPS, Aramid, PTFE, Acrylic, P84, POD, glass fiber and mixed fibers. Features superior bonding performance, thermal stability, tensile strength, and customizable weaving structures for industrial filtration applications.

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Description

Support Scrim for Needle Felt Production

Product Overview

Support scrim is the structural backbone of needle-punched filter felt. It provides reinforcement, dimensional stability, and bonding performance essential for long-life, high-efficiency industrial filtration.
Our scrims are engineered using high-performance industrial yarns, optimized weaving structures, and strict tension control to ensure superior compatibility with PET, PPS, Aramid, PTFE, Acrylic, P84 and mixed-fiber felts.

Advanced Manufacturing Platform

High-Speed Looms & Warp-Knitting Machines

We operate imported Picano wide-width projectile looms and biaxial warp-knitting machines, all upgraded specifically for industrial filtration textiles. These modifications enhance fabric evenness, reduce internal stress, and improve needling performance.

Precision Warping Technology

Together with domestic machinery partners, we developed high-precision warping machines tailored for scrim production. This technology guarantees:

  • Uniform beam tension across full width

  • Flat, smooth fabric surfaces

  • No selvedge looseness or distortion

  • Better bonding in downstream needling

Patented External Winding System

Our patented winding system delivers neater, perfectly formed rolls up to 1.5 meters in diameter—ideal for high-volume needle felt production.

Premium Raw Material Control

Each scrim is made from specialty industrial yarns sourced from top-tier spinners. Filament strength, linear density, and thermal resistance are strictly controlled to ensure consistent product performance.

Product Advantage

  • High tensile and tear strength

  • Excellent bonding with needle-punched fibers

  • Stable under thermal, chemical, and mechanical stress

  • Broad material compatibility (PET, PPS, Aramid, PTFE, Acrylic, P84, blended fibers)

  • Customizable weaving patterns and yarn combinations

  • Supports long-service-life industrial filter bags

Scrim Product Range & Specifications

Below is the complete technical range covering all major filtration materials.

🟩 Polyester Filament Yarn Scrim

Parameter Specification
Material High-tenacity, low-shrinkage PET filament yarn
Weight 65–125 g/m²
Popular Spec 85 g/m²
Warp Strength 1600 N
Weft Strength 800 N
Features Most widely used scrim; stable & versatile
Applications General dust-collection felts

Widely used in general dust-collection felts due to excellent cost-performance and strong dimensional stability.

🟨 Meta-Aramid Scrim

Meta-Aramid-Scrim
Meta-Aramid-Scrim
Parameter Specification
Material Meta-aramid 1313 fiber
Weight 50–180 g/m²
Popular Spec 120 g/m²
Warp Strength 1200 N
Weft Strength 260 N
Features High-temp resistance, long life
Applications Asphalt, smelting, heat-resistant felts

Ideal for high-temperature filtration such as asphalt plants, smelting, and heat-resistant felts.

🟦 PTFE Scrim

Parameter Specification
Material High-strength PTFE yarn
Weight 104–120 g/m²
Warp Strength 1200 N
Weft Strength 550 N
Features Better strength than market-grade PTFE scrims
Applications Waste incineration, chemical filtration

Superior performance compared with similar-weight PTFE scrims in the market; widely used in WtE and chemical filtration.

🟫 Acrylic Scrim

Parameter Specification
Material Imported homo-acrylic fibers
Weight 100–180 g/m²
Popular Spec 140 g/m²
Warp Strength 1200 N
Weft Strength 400 N
Features Excellent hydrolysis resistance
Applications Chemical & fertilizer filters

Provides excellent hydrolysis resistance and maintains scrim integrity during needle punching.

🟥PPS Scrim

PPS scrim
PPS Scrim
  • Parameter Specification
    Material Imported PPS fibers
    Weight 80–140 g/m²
    Popular Spec 120 g/m²
    Warp Strength 1200 N
    Weft Strength 300 N
    Features Chemical & heat resistant
    Applications WtE plants, coal-fired boilers

Used in demanding environments such as coal boilers, WtE plants, and corrosive gas filtration.

🟪 Anti-Static Scrim

Parameter Specification
Material PET + Stainless steel conductive yarn
Conductive Pattern Warp / Weft / Grid
Strength Custom
Features Better conductivity than surface anti-static fibers
Applications Explosive dust & hazardous filtration environments

🟧 Mixed-Fiber Scrim

Parameter Specification
Fiber Options PET, PPS, Aramid, PTFE, Acrylic, P84
Mixing Warp & weft mix up to 4 fibers
Features Multi-function scrim, longer life cycle
Popular Combinations PPS+PTFE, PTFE+Glass Fiber
Applications Harsh or cost-optimized environments

Advantages

  • Combines multiple material properties

  • Extends filter bag service life

  • Reduces cost versus full premium fibers

  • Increases working condition adaptability

Recommended combinations:

  • PPS + PTFE mixed scrim

  • PTFE + Glass fiber scrim

🟦P84 (Polyimide) Scrim

P84 Scrim
Parameter Specification
Material P84 polyimide
Weight 140 g/m²
Features High chemical & thermal stability
Applications Power plant, incineration, steel industry

🟩 POD High-Temperature Scrim

Parameter Specification
Material POD fiber
Max Temp ~300°C
Features Special-purpose high-temp scrim
Applications Ultra-high-temperature filtration

Made from domestic POD fibers for applications requiring up to 300°C temperature resistance.
Custom-developed for special industrial filtration needs.

🟥Glass Fiber Scrim

Parameter Specification
Material 60S–80S alkali-free glass fiber
Weight 420 g/m²
Warp Strength 3500 N
Weft Strength 3200 N
Features Extreme heat & tensile stability
Applications Laminated felts, high-load filters

Ideal for laminated felts where extremely high tensile strength and thermal resistance are required.

Technical Specifications Summary

Item Range / Specification
Weaving Type Woven / Warp-knitted
Width 1.0–3.2 m
Roll Diameter Up to 1.5 m
Weight 50–420 g/m²
Materials PET, PPS, Aramid, PTFE, Acrylic, P84, POD, Glass fiber
Tensile Strength 260–3500 N
Max Temp 130–300°C
Conductive Options Stainless steel yarn
Customization Structure, density, fiber blend

Packaging & Logistics

To ensure long-distance transportation safety:

  • Multi-layer moisture-proof and dust-proof packaging

  • Reinforced outer wrap for container shipments

  • Optional palletized packing

  • Roll labeling includes:

    • Material

    • Weight

    • Roll length

    • Lot number

    • Production date

  • Export-ready packing for EU, USA, Middle East, South America

Why Choose Our Scrim?

1️⃣ Advanced Equipment Platform

Upgraded wide-width projectile looms, warp knitting machines, and precision warping systems provide industry-leading fabric consistency.

2️⃣ Stronger Mechanical Performance

Our scrims consistently deliver higher tensile strength than standard market products of the same weight (especially PTFE, PPS, and glass fiber scrims).

3️⃣ Superior Bonding in Needling

Flat surfaces and uniform tension allow needles to pass smoothly, reducing needle breakage and ensuring stronger mechanical interlocking between scrim and fibers.

4️⃣ Lowest Thermal Shrinkage in the Industry

Key for PPS, Aramid, and P84 filtration used in high-temperature operations.

5️⃣ Full Material Coverage

From polyester to PTFE, P84, POD, glass fiber & mixed-fiber scrims—all available from one supplier.

6️⃣ Proven in Global Markets

Widely approved by major filtration manufacturers across Europe, USA, Korea, Middle East, and South America.

Filter Felt Types & Application Chart

Fiber Type Max Temp Features Typical Applications
Polyester 130°C Cost-effective, mechanically strong General dust collection
Acrylic 140°C Hydrolysis-resistant Chemical plants, fertilizer
Aramid 200°C High-temperature endurance Asphalt, metallurgy
PPS 190°C Acid/alkali resistant WtE, coal boilers
P84 240°C High filtration precision Ultra-low emission systems
PTFE 260°C Ultimate chemical & heat resistance Harsh chemical filtration
Glass Fiber 260°C Rigid, stable, heat-resistant Cement, carbon black

Applications

Support scrims are widely used in:

  • Needle-punched filter bag production

  • Liquid and air filtration felts

  • Industrial nonwoven composites

  • Anti-static technical felts

  • High-temperature and flame-resistant textiles

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